40/69kV XLPE Insulated, PE Sheathed High Voltage Power Cables

Application

These single core cables are designed for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. If the cable gets water inside due to the mechanical demages, swellable tapes prevent the movement of the water inside the cable.

Standard

IEC 60840

Construction

Conductor

Aluminium wire, stranded to BS 6360 class 2.

Conductor Screen

The conductor screen consists of an extruded layer of non metallic, semi-conducting compound applied on top of a semi-conducting tape. The conductor screen is applied under triple extrusion process over the conductor along with the insulation and the insulation screen. The extruded semi-conducting compound is firmly bonded to the insulation to exclude all air voids and can be easily hand stripped on site.

Insulation

Extruded cross-linked polyethylene (XLPE-GP8) compound insulation.

Insulaton Screen

The insulation screen consists of an extruded layer of non metallic, semi-conducting compound extruded over the insulation of each core. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating.

Semi-conductive Water Blocking Swellable Tape

A semi-conducting tape shall be applied over the core assembly as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. The screen may be covered by semi-conductive water blocking swellable tape to ensure longitudinal watertightness.

Metallic Layer

The metallic layer may be applied over the core assembly collectively. The metallic screen shall consist of either copper tapes or a concentric layer of copper wires or a combination of tapes and wires.

Swellable Tape

Swellable material

Separation Sheath

Aluminum Tape sheath

Outer Sheath

Thermoplastic HDPE-ST3 compound

Dimensional Data

Nom. Cross-Section Area

Nom. Insulation Thickness

Copper Wire Screen Area

Approx. Overall Diameter

Approx. Weight

CU

AL

mm²

mm

mm²

mm

kg/m

240

13.0

25

56.9

4.7

2.9

300

13.0

25

59.9

5.4

3.3

400

13.0

35

61.5

6.4

4.0

500

13.0

35

65.0

8.4

4.9

Electrical Data

Nom. Cross-Section Area

D C Resistance @20°C

A C Resistance @90°C

Capacitance per core

Inductance

Continuous Current Rating for Single Circuit (in air)

Cu conductor

Al conductor

Cu

Al

Cu

Al

Trefoil

Flat

Trefoil

Flat

mm²

Ω/km

Ω/km

Ω/km

Ω/km

μF/km

mH/km

A

A

240

0.0754

0.125

0.0973

0.161

0.174

0.414

576

715

449

557

300

0.0601

0.100

0.0781

0.129

0.189

0.397

658

820

515

642

400

0.0470

0.0778

0.0618

0.101

0.207

0.381

762

955

601

752

500

0.0366

0.0605

0.0492

0.0776

0.190

0.372

877

1108

753

838